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Metal fabrication project

Smokey Steel

A stainless steel protective case for cigarette boxes.

Year
2025
Brief
Metal fabrication assignment
Technical Execution
End-to-end: concept, CAD, fabrication, finishing
Smokey Steel

Overview

Smokey Steel began with a 70-year-old cigarette case I inherited from my great-great-grandfather — the man I'm named after. The piece is a quiet tribute to that object, reimagined as a modern protective sleeve for a standard cigarette box.

The case was designed in SolidWorks from 4mm sheet metal, then acid-etched to cut the outline and engrave the geometric pattern, hinges, and fold marks into the surface in a single pass.

I folded each sheet by hand on a sheet metal bender, then polished and finished every face by hand. After many iterations on the etched pattern and the order of folds, this is the result — a small object carrying a long story.

Gallery

Process & details

01 / 05 images
The inherited 70-year-old cigarette case — closed viewThe inherited cigarette case opened, showing interior strapsSolidWorks flat pattern of the unfolded sheet metalSolidWorks detail showing the etched geometric patternFinal folded stainless steel case in its empty open state

Inspiration — my great-great-grandfather's case

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